1. The equipment features an innovative dual-station grinding mechanism, a dual-channel positive and negative conveying system, and an advanced turning mechanism. Both import and export functions are conveniently situated at one end of the machine, ensuring easy material handling by a single operator. The workpiece is manually placed on the conveyor belt, which transports it forward. As the workpiece passes through the grinding area, its front side is meticulously polished. Upon reaching the end of the product's magnetic side, the workpiece is automatically flipped and introduced to the reverse conveyor belt. The reverse side is then polished with equal precision before the workpiece is transported back to the entry/exit point for manual collection.
2. The grinding system is powered by two sets of high-speed planetary brush disks. Each brush disk rotates independently at high speeds, while the entire assembly spins to eliminate residual burrs from the workpiece's end edge grooves comprehensively, including obtuse angles. The two opposing groups of brush disks ensure a deburring process without any dead corners, resulting in a uniform texture. Different materials and mesh numbers for the brush disks can be swapped to achieve various surface roughness R Angle requirements. Each grinding head features an independent electronic control system, allowing for separate or combined operation per the needs. A servo motor controls the automatic lifting, ensuring precise thickness positioning and automatic compensation for consumable loss.
3. The machine is equipped with a dual-channel belt conveyor featuring a wear-resistant, high-temperature, and high-strength polyurethane belt. The transmission speed is adjustable between 0-5 meters per minute via variable frequency control. Each belt is driven by an independent motor, allowing one belt to move forward and the other backward. The conveyor bed is outfitted with a permanent magnetic chuck capable of securely holding flat steel workpieces as small as 10cm² without any fixture. The conveyor bed's unilateral open structure and door sealing plate allow for easy belt replacement, equipment maintenance, and repair. Additionally, the system includes an open-door power-off feature to ensure operator safety.
4. The turning mechanism is ingeniously installed at the end of the conveyor bed. The magnetic turning system seamlessly transfers products from the forward conveyor into the lower part of the turning magnetic roller. The magnetic roller then captures and flips the product, transferring it to the reverse conveyor belt. This mechanism ensures continuous and unobstructed turning, allowing for uninterrupted polishing and deburring of both the front and back sides of the product.
5. The polishing chamber boasts a closed structure with a transparent acrylic observation window, allowing a clear view of the processing stages. It is equipped with waterproof and explosion-proof lighting inside the chamber for enhanced visibility. A top-mounted water mist purification system effectively expels water mist from the chamber, safeguarding motor longevity. The door sealing plate can be easily opened for quick replacement of consumables and equipment maintenance. To further ensure operator safety, the chamber includes a door opening and power-off system.
Disk rotation: 2400r |
Planetary revolution: 120r |
Transmission speed: 0-5/min (variable frequency) |
Processing thickness: 0.5-60mm |
Minimum processing: 10*20mm (sheet) |
Maximum processing width: ≤80mm |
Worktable height: 800mm±50mm |
Control system: PLC programming, man-machine interface |
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Q: How to remove product burrs?
A: The equipment boasts a sophisticated design featuring two sets of planetary brush disks in a combined structure. Each brush disk spins at high speed, while the entire assembly rotates rapidly. The brush disks work in tandem, moving in opposite directions to ensure comprehensive deburring through sweeping, grinding, and filing actions. This meticulous process thoroughly tackles burrs on the edges, holes, and grooves of the workpiece, leaving no area untouched.
Q: What is the price of the equipment?
A: Pricing is tailored to the specific needs of the customer's product process. The machine's configuration dictates the cost, but rest assured, our high-quality configurations are offered at preferential prices, significantly more affordable than those from Europe and the United States.
Q: What are the features of the equipment?
A: Independently researched and developed by our company with complete proprietary intellectual property rights, our equipment is designed for user convenience, easy maintenance, energy efficiency, and environmental friendliness. It is not only stable and durable but also delivers high efficiency and superior quality in processing products. This equipment represents an advanced upgrade for the metal parts polishing industry.
Q: What are the features of the equipment?
A: Independently researched and developed by our company with complete proprietary intellectual property rights, our equipment is designed for user convenience, easy maintenance, energy efficiency, and environmental friendliness. It is not only stable and durable but also delivers high efficiency and superior quality in processing products. This equipment represents an advanced upgrade for the metal parts polishing industry.
Q: What is the delivery date of the goods?
A: During the peak season, the delivery time for our products is 60 days. In the off-season, the delivery time ranges between 30 to 45 days.
Q:What packing are the goods to be sent abroad?
A:To ensure the product's integrity during the long international delivery time, we use sturdy wooden frames for packaging.
Q:What are the shipping methods supported by the goods?
A:We offer various shipping methods according to customer needs, including FOB, CIF, CFR, and more..